Product

Magnetic Powder

Magnetic Powder

Magnetic powder is a key component in electromagnetic powder clutches and brakes (EMP), allowing precise control of transmission torque in industrial machinery. Used in various applications that require quick and effective torque adjustments, EIDE’s magnetic powder stands out for its efficiency and reliability in demanding environments.

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Description

How Magnetic Powder Works in Brakes and Clutches

 

EIDE’s magnetic powder is used in electromagnetic clutches and brakes to create a controllable friction effect. When a magnetic field is applied, the powder particles align, forming chains that increase resistance between the clutch or brake surfaces. This allows for precise control of torque and speed, essential in applications requiring high accuracy.

 

Advantages of Magnetic Powder in Brakes and Clutches

Easy Torque Adjustment

One of the main advantages of magnetic powder is its ability to easily and accurately adjust the transmission torque. The torque provided by EMP clutches and brakes is linear in relation to the applied current, ensuring constant and reproducible control.

Fast and Efficient Response

Magnetic particles react quickly to the electromagnetic field generated by the direct current (VDC), providing immediate and precise responses in operations that require dynamic torque adjustments. This feature is essential in applications where rapid braking or coupling is necessary.

No Wear Parts

Unlike traditional friction brakes, EMP systems do not suffer from component wear, as the magnetic powder operates without direct contact between parts. This guarantees a longer system lifespan, reducing maintenance costs and preventing unplanned downtimes.

Low Energy Consumption and Compact Design

EIDE’s EMP brakes and clutches, thanks to magnetic powder, have very low energy consumption. For example, just 1.5 amperes can provide up to 500 Nm of torque, resulting in an excellent size-to-torque ratio. This compact design is ideal for industrial setups requiring high efficiency in small spaces.

 

Industrial Applications of Magnetic Powder

Magnetic powder is used in a wide range of industrial applications, such as:

  • Packaging machines: For controlling material tension and precise movement.
  • Winding and unwinding systems: Where torque control is crucial for handling and stretching materials.

 

Why Choose EIDE’s Magnetic Powder?

At EIDE, we provide high-quality solutions for electromagnetic brake and clutch systems. Our magnetic powder ensures reliable performance with clear advantages such as reduced maintenance, energy efficiency, and precise torque control. With over 65 years of experience in manufacturing industrial components, EIDE is committed to delivering products that maximize productivity and safety in any industrial environment.

 

Contact our technical team

For more information about our products, please contact us here.

Characteristics

Magnetic Powder Features

  • High Torque Adjustment Capacity: The transmission torque varies linearly with the applied current, ensuring precise and reproducible control.
  • Fast Response: Magnetic particles react instantly to the electromagnetic field, enabling immediate torque adjustment in dynamic applications.
  • No Wear: With no friction between parts, system wear is eliminated, extending the lifespan of the clutch or brake.
  • Low Energy Consumption: Requires minimal current to generate high transmission torque (1.5 amperes can provide up to 500 Nm).
  • Compact Design: The system’s size-to-torque ratio is optimized, resulting in an efficient product for space-limited setups.
  • High Temperature Resistance: Ideal for industrial applications operating under extreme temperature and load conditions.
  • Minimal Maintenance: Due to the absence of wear parts, magnetic powder clutches and brakes require very little maintenance, reducing operational costs.

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